motor testing methods
Below are just a few of the many motor tests available. In cases of reconditioned insulation, the test should be run at 60% of normal test voltage to avoid overloading the material. Uncover the methods that will bring you longterm motor success. IEEE Std 112-1996 applies to induction motor testing. Using either AC or DC voltage, the hipot test involves applying current between electrical circuits and the frame. Without motors, many basic industrial functions would be severely compromised, if not impossible; motors are the heartbeat of daily work. Ever wonder if you're testing the appropriate metrics within your motor testing instrument? Phone: 877-742-3665 Required fields are marked *. The tests outlined above are just a small sampling of those offered by Renown Electric. To keep these variables in check, regular motor testing and monitoring are critical. The motor test parameters such as full-load, no-load, locked rotor torque, etc. Because electric current will arc in the path of least resistance, excess current will naturally flow to the DVM and create a reading. Equipment connects directly to the load side of low-voltage motors or in the low-voltage cabinet of medium- and high-voltage motors collecting voltage and current information. Sometimes the motor itself has developed a fault — a burnt wire, a broken or bad connection, a, A core loss tester can indicate the difference between a motor’s input and output power, and these statistics can then be charted against acceptable levels and industry standards. 14. Sometimes the load is jammed, binding, or mismatched. The two most common methods of motor testing Regular testing of the electrical motors provides many benefits, including financial savings, energy conservation, improved safety and increased uptime. Preventative and Predictive Motor Maintenance. Posted by Advanced Controls & Distribution on Mar 10, 2020 3:13:28 PM Tweet; In the majority of plant environments, industrial motors are the heartbeat of the workspace. to our experts today for help in extending the life of your motor! We have our own test laboratory at Framo Morat. The Megger tester applies a high voltage to a system for a prescribed length of time, measuring the leakage current through the insulation. There’s a huge range of diagnostic tools available for pinpointing motor issues — clamp-on ammeters, temperature sensors, Meggers, winding analyzers and oscilloscopes, just to name a few. Is it physically behaving in an erratic way? This data is analyzed and processed through numerous algorithms, displayed … You can see and hear the instructor and see his screen live. Chemical deposits, manufacturing or rewinding errors, routine startup movement, and heavy use can all wear away insulation on a motor’s windings. The purpose of this test at induction motor testing is to measure the resistance of stator, rotor and exciter windings to ensure that the values calculated at 20°C (ambient) conforms to the technical specifications. 4. Are You Optimizing Your Sheave Regrooving & Maintenance Processes? All the test items are judged automatically by the equipment, which eliminates the disadvantages of the traditional test methods, which are … If the motor itself has developed a fault, the fault may be a burnt wire or connection, a winding failure includin… Your email address will not be published. So when a motor fails to operate it may not be obvious what the problem is. 2.7 Temperature test Methods a] Thermometer method b] Temperature detector 2.1 NO LOAD TEST The no load test on an induction motor is conducted to measure the rotational losses of the motor and to determine some of its equivalent circuit parameters. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media. Preliminary tests are generally done using the ubiquitous multimeter, which can provide diagnostic information for all kinds of motors. And, if the circuit was previously broken, the DVM can create a temporary flow to attempt to isolate the area of dropped power. Motor testing is a low-impact, high-value way to extend the life of your equipment. are used as defined in the IEC60034-1 and IEC60034-2. But by dedicating time to thorough motor testing — both in regular, routine maintenance programs and at the first sign of trouble — motor issues can be reliably predicted, prevented, isolated, and resolved with minimal service disruption. Save my name, email, and website in this browser for the next time I comment. Equipment capability information is usually provided by the motor tester manufacturer through initial training. The goal here is to describe the testing at a level above the physical attributes, such as temperature, pressure, force, and so on, but below the level of a final assembly inside of which the electric motor resides. Dynamic motor testing. To have an efficient electric motor running means more than just adequate performance; energy efficiency, operating cost, life span, and system reliability are all interconnected with overall motor health. Testing can be conducted without inter- rupting the normal operation of the motor, and in fact should be performed when the motor is under a minimum of 70% load. Knowing some basic methods and techniques along with having a few test instruments handy helps detect and diagnose problems with ease. Complex, powerful tools, electric motors are critical components in a wide range of equipment and tools, from the smallest electronic fans to the largest manufacturing and industrial equipment. To have an efficient electric motor running means more than just adequate performance; energy efficiency, operating cost, life span, and system reliability are all interconnected with overall motor health. The electrician or maintenance person must have this skill to determine the electrical motor condition,defected or cannot use anymore.It can save […] Maintenance programs and troubleshooting diagnostics are just one aspect of our capabilities; we’re been providing top-of-the-line repair services to a wide range of industries for over three decades. Confirm the power supply VOLTAGE for electric motor. Verify the connection bar for terminal (U, V, W). As a preventive measure, even the most basic motor testing methods can yield savings in time, maintenance and repair costs. Dynamic or online motor testing is performed with the motor running in its normal environment and load condition. Your six senses, however, are often the best indicators of potential trouble. Reach out to our experts today for help in extending the life of your motor! Static or offline motor testing includes: winding resistance balance, insulation resistance (IR/MegOhm), polarization index (PI), DC high potential (Step-Voltage/HiPot), and surge testing. In fact, core loss can account for some of the greatest energy waste in electric motors and even in entire manufacturing systems. With EMT, this means a thorough understanding of the equipment to be used, including test capabilities, diagnostic strengths and weaknesses, and in-depth knowledge of the equipment to be tested. 4.4 Induction Motor Testing. Comprehensive Test Device Electric Motor Testing Equipment For No-Load Characteristics Of Motor...Comprehensive Test Device For No-Load Characteristics Of Motor WIND-MTS-30 (1) Application a. A voltage drop test can be readily performed with a basic load and a digital voltmeter (DVM). This critical information can indicate wear and damage patterns, allowing operators to stay a step ahead of maintenance needs and address issues before serious damage occurs. When assessing the strength of new windings, the standard test is run by continuously applying 1,000 volts, 50-60 Hz, plus two times the specific machine voltage rating for 60 seconds. To keep these variables in check, regular motor testing and monitoring are critical. Also, motors under testing must be disconnected and isolated for proper observation — a key aspect of a full motor winding analysis. It can also be a strong indicator of motors, All of the above tests are done in accordance with. imc offers a wide range of services related to the testing of electric motors: from on-site consulting and load testing, to the complete measurement of your electric motor. This measurement is expressed as resistance and, when tested periodically, can be used to graph and evaluate the condition of a motor’s overall insulation over time. If you’re interested in hardware product testing methods in general, you’ll want to check out our white paper: Product Testing Methods – for industrial hardware products. Electrical motor is the common used in industry all over the world.It very important device to made production smoothly.To ensure the electrical motor condition is good or not,we must know how to testing it. 3D microscope. electric motor testing methods from 129 Products. Hipot testing should only be conducted once at full strength and subsequently at 85% strength on additional tests so as to avoid overstressing the insulation under assessment. A good rule of thumb for troubleshooting a motor is to first rely on your senses: Is the motor hot or overheating? To begin an evaluation, check in first on the basic measures of motor performance: current levels, power, voltage, and resistance. Current Electro-Tech-Online.com Discussions, Advise needed for running LED lights from a powerbank, Suggest good USB host to UART converter to work with ESP WROOM 32, CH376S USB host module not working with CP2102/NodeMCU. Read all about these engine testing methods and tips from professional Winston Cup engine builders - Circle Track Magazine. Your email address will not be published. Until the winding is right, the phase of each phase must be continuous. Electric motors have had a reputation for being a mix of science and magic. Another possibility is that the driven load is jammed, binding or mismatched. Facebook; Twitter; LinkedIn; Email; There are an estimated 300 million electric motors in operation worldwide. Ohms motor testing methods and touch the probes to the DVM and create a reading short in the IEC60034-1 and IEC60034-2 can... 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Usage, equipment lifespan and facility productivity wires from the power supply, branch circuit conductors or... Between electrical circuits and the frame defined requirements 0 '' resistance, the hipot involves... Core loss can reveal repairable problems before they become serious such as full-load, no-load locked! Is important to us help in extending the life of your motor testing is usuallly the first thing to replaced.